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 Half-Inch Diameter Process Sealed Rotaries
Series MR
Distinctive Characteristics
Low profile body of MRF model accommodates space limitations required for PCB mounting. For the MRA and MRK bushing mount models, the range of behind panel body depths is .323" to .669" (8.2mm to 17.0mm). Positive detent mechanism for distinct feel and audible feedback. Metal bushing and housing construction increases durability. Adjustable stopper plate allows 2-12 position settings. High contact reliability achieved by the self-cleaning contact mechanism. Break-before-make contact timing with sliding contacts in MRA and rotary contactor disk in MRF and MRK models. Interior housing seal and molded-in PC terminals, plus shaft rubber o-ring on MRF and MRK and polyamide cover on MRF model, allow cleaning after automated soldering. Exterior rubber washer and double flatted bushing on MRA and MRK give protection in splashproof applications.
Actual Size
NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com
05-08
Half-Inch Diameter Process Sealed Rotaries
Series MR
General Specifications
Electrical Capacity (Resistive Load)
For MRA: For MRF or MRK: 250mA @ 125V AC 0.4VA maximum @ 28V AC/DC maximum (Applicable Range 0.1mA ~ 0.1A @ 20mV ~ 28V) Note: Find additional explanation of operating range in Supplement section.
Other Ratings
Contact Resistance: Insulation Resistance: Dielectric Strength:
Mechanical Life: Electrical Life: Range of Operating Torque: Contact Timing: Indexing:
10 milliohms maximum for MRA; 50 milliohms maximum for MRF & MRK 100 megohms minimum @ 500V DC 1,000V AC minimum for 1 minute minimum for MRA 500V AC minimum for 1 minute minimum for MRF & MRK 30,000 operations minimum 10,000 operations minimum 0.02 ~ 0.07Nm for MRA; 0.005 ~ 0.02Nm for MRF & MRK Nonshorting (break-before-make) MRA - self-cleaning, sliding contact; MRF & MRK - self-cleaning, rotary contactor disk 30
Materials & Finishes
Shaft: Stopper Plate: Bushing/Housing: Movable Contacts: End Contacts & Terminals: Common Contacts & Terminals: Base:
Brass with nickel plating Steel with zinc plating for MRA & MRK; polyamide cover with stopper for MRF Zinc alloy with zinc plating Copper with silver plating for MRA; phosphor bronze with gold plating for MRF & MRK Brass with silver plating for MRA; phosphor bronze with gold plating for MRF & MRK Brass with silver plating for MRA; phosphor bronze with gold plating for MRF & MRK Diallyl phthalate for MRA; fiberglass reinforced polyamide for MRF & MRK
Environmental Data
Operating Temperature Range: Humidity: Vibration: Shock:
-10C through +70C (+14F through +158F) 90 ~ 95% humidity for 96 hours @ 40C (104F) 10 ~ 55Hz with peak-to-peak amplitude of 1.5mm traversing the frequency range & returning in 1 minute; 3 right angled directions for 2 hours 50G (490m/s2) acceleration (tested in 3 right angled directions, with 3 shocks in each direction)
Installation
Mounting Torque: Cap Installation Force:
.686Nm (6.08 l b *i n) 19.6 ~ 29.4N (4.41 ~ 6.61 lbf) for MRA & MRK
Processing
Soldering Time & Temperature:
Cleaning:
Wave Soldering for MRA: See Profile A in Supplement section. Wave Soldering for MRF & MRK: See Profile B in Supplement section. Manual Soldering for MRA: See Profile A in Supplement section. Manual Soldering for MRF & MRK: See Profile B in Supplement section. Automated cleaning recommended. Stopper plate, as well as washers for MRA & MRK, must be in place to maintain automated cleaning. See Cleaning specifications in Supplement section.
Standards & Certifications
UL Recognition or CSA Certification:
MRA, MRF, & MRK models have not been tested for UL recognition or CSA certification. These switches are designed for use in a low-voltage, low-current, logic-level circuit. When used as intended in a logic-level circuit, the results do not produce hazardous energy.
NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com
05-08
Half-Inch Diameter Process Sealed Rotaries
TYPICAL SWITCH ORDERING EXAMPLE
Series MR
MR
A
206
POLES & CIRCUITS
112 206 403 SP with 2-12 Positions DP with 2-6 Positions 4P with 2-3 Positions A B C
A
KNOBS
Plain Black Small Color Tipped Large Color Tipped
ACTUATORS & TERMINALS
A F K Shaft Actuated with PC Terminals Low Profile Screwdriver Actuated with PC Terminals Low Profile Shaft Actuated with PC Terminals
COLORS
For Plain Knob No Code A B C Black
For Color Tipped Black White Red Yellow Green Blue Gray
DESCRIPTION FOR TYPICAL ORDERING EXAMPLE
E F G H
MRA206-A
Shaft Actuated with Plain Black Knob DP with 2-6 Adjustable Positions
PC Terminals
ACTUATORS & TERMINALS A
Shaft Actuated with PC Terminals
F
Low Profile Screwdriver Actuated with PC Terminals
K
Low Profile Shaft Actuated with PC Terminals
12
9 11
10
23
6 45
12
7
89
2
1 12
11
10
(2.3) .091 (3.15) Dia .124
2
(3.5) .138
1C
12 11 10
(10.0) .394
(0.5) .020 Thk = (0.25) .010
Shaft
Terminal
NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com
10 11
1
MR
-
12
2
(0.8) .031 (3.15) Dia .124 (1.0) .039 (0.5) .020 Thk = (0.25) .010
(3.5) .138
1C
M R - K 1 1 29
12 11 10
11
10
9
(2.3) .091 (3.15) Dia .124
(3.5) .138
(10.0) .394
(0.5) .020 Thk = (0.25) .010
Slotted for Screwdriver
Terminal
Shaft
Terminal
05-08
Half-Inch Diameter Process Sealed Rotaries
POLES & CIRCUITS
Pole Model MRA112 SP MRF112 MRK112 MRA206 DP MRF206 MRK206 MRA403 4P MRF403 MRK403 Number of Positions 2-12 2-12 2-12 2-6 2-6 2-6 2-3 2-3 2-3 Stopper Settings 2, 3, 4, . . . 12 2, 3, 4, . . . 12 2, 3, 4, . . . 12 2, 3, 4, 5, 6 2, 3, 4, 5, 6 2, 3, 4, 5, 6 2, 3 2, 3 2, 3 Number of Terminals 1 COM, 12 LOAD 1 COM, 12 LOAD 1 COM, 12 LOAD 2 COM, 12 LOAD 2 COM, 12 LOAD 2 COM, 12 LOAD 4 COM, 12 LOAD 4 COM, 12 LOAD 4 COM, 12 LOAD
1 1 1
Series MR
Schematics
A
23456 A
7 8 9 10 11 12 B
23456 A B
1
2345 C D
6
231
23
1
231
2
3
POSITION SETTING FOR MRA, MRF, & MRK MODELS
Each switch is supplied with the stopper set for the maximum number of positions allowed for that model. Prior to installation, the desired position setting should be made. Contact factory for continuous rotation.
MRF Models 1. Remove the protective cover from the switch body. 2. Turn the shaft counterclockwise to the extreme left by using a screwdriver. 3. Inside the cover is a magnifying lens which would be positioned over the number which is to be the maximum position used; when the cover is then snapped into the switch, the projection beside the lens fits into the correct hole for setting the stop.
Protective Cover Lens
6 45
12
Projection
7
23
89
2
1C
12 11 10
MRK & MRA Models 1. Using the actuator knob, turn the shaft counterclockwise to the extreme left. If the shaft is not turned counterclockwise to the extreme left, proper setting cannot be achieved. At this extreme position, the white line on the knob points to the number 1 position shown on the side of the switch. 2. Remove the knob from the shaft and loosen the nut far enough to allow raising the stopper plate, plus washer(s), for resetting to the desired position. 3. Note the position numbers on the side of the switch; these correspond to the terminal numbers and stopper holes. Insert the stopper in the hole numbered for the maximum desired number of stop settings. Satisfactory switch functioning cannot be assured if the stopper plate is not properly positioned. 4. Tighten the nut (beveled side up) firmly against the stopper plate.
Standard Mounting Hardware Packaged Loose with Each Switch: Hex Face Nut Locking Ring Lockwasher Rubber Ring (MRK) Factory Assembled: Hex Nut Stopper Plate Metal Washer (MRA) Rubber Washer
12
2
1C
M R - K 1 1 29
12 11 10
11
10
9
NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com
10 11
1
MR
-
12
9 11
10
2
1 12
11
10
05-08
Half-Inch Diameter Process Sealed Rotaries
TYPICAL SWITCH DIMENSIONS
MRA * PC Terminals
M6 P0.75 (0.8) Dia Typ .031
Series MR
2 Pole
(3.0) Dia .118
1 Pole
(3.0) Dia .118
4 Pole
(3.0) Dia .118
D
4
4
C
12 A 1
3
2
6A
3
1
2
3
A
1
2
Keyway (3.15) Dia .124 (16.0) Dia .630
(2.3) .091 (1.0) .039 (10.0) .394 (5.0) .197 (17.0) .669 (6.0) .236 (10.0) .394
p 30 Ty (9.5) Dia .374
30 Ty (9.5) Dia .374
p
3
1
2
B
B
5
30 Ty (9.5) Dia .374
MRA112
MRF * PC Terminals
(0.8) .031
6 78
1 Pole
Cover (0.25) Typ .010
2 Pole
4 Pole
8
7
34 5
21
5
(12.0) Dia .472
9
6
3
B 21
3
B 21
1 10
4
6
3
21
D
(4.2) .165 (14.0) Dia .551 (8.2) .323
(0.5) Typ .020 (3.5) .138
15
Ty p
yp 15 T
yp 15 T
(12.6) Dia .496
(12.6) Dia .496
(12.6) Dia .496
MRF403
MRK * PC Terminals
M6 P0.75 (0.25) Typ .010
1 Pole
2 Pole
4 Pole
8
9
7
3
6
5
B 21
3
D 21
B 21
3
21
(12.0) Dia .472 (2.3) .091 (0.5) Typ .020 (10.0) .394 (5.5) .217 (10.1) .398 (3.5) .138
1 10
5
4
6
3
Keyway (3.15) Dia .124
15
Ty p
yp 15 T
(12.6) Dia .496
yp 15 T
(12.6) Dia .496
(12.6) Dia .496
MRK112
MRK devices are designed to be panel mounted. Installation without panel mounting will affect reliability.
FOOTPRINTS
Single Pole MRA112 Double Pole MRA206 Four Pole MRA403 Single Pole MRF112 MRK112
7
Double Pole MRF206 MRK206
(0.8) Dia Typ .031
15Ty p
2 3 4 4 6 21A 5
Four Pole MRF403 MRK403
(0.8) Dia Typ .031
1 2 3 D 1 2 3 3 21A
180
6 5 4 3 2 A
9 10 11 1 12
6 5 4 3 2 A
3 B 4 5 1 6
3 2 C A 3 2
3 B D 1 3 1 2
6 5 4 3
30Ty p
8
2
30Ty p
7
(3.0) Typ .118 (9.5) Dia .374
1
(3.0) Typ .118 (9.5) Dia .374
1
2
(3.0) Typ .118 (9.5) Dia .374
(0.8) Dia Typ .031
8 B 9 10 11 12 6 5 1
B 2 1 C 3
1
(12.0) Dia .472
(12.0) Dia .472
30
Ty p
(1.0) Dia Typ .039
30
Ty p
(1.0) Dia Typ .039
30
Typ
(1.0) Dia Typ .039
15
21A
3
Ty
p
15
Ty
p
15
Ty p
NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com
3
5
1
32
A 21
2
3
1A
6
1
2
3
A 21
3
21
A
6
7
8
9
3
10 11
4
5
1
2
p
15
15
15
30
6
30
30
3
A 21
1
A 21
1
9 10 11
12 1 2
90
21
5
5
C
4
4
3
3
Typ 15
15
15
30
6
5
30
C 21
4
3
4
(12.0) Dia .472
05-08
Half-Inch Diameter Process Sealed Rotaries
KNOBS A
AT433 Plain Black
Series MR
B
AT4103 Small Color Tipped
(16.0) Dia .630 (9.5) Dia .374
C
AT4104 Large Color Tipped
(18.0) Dia .709 (11.0) Dia .433
Material: Polyacetal Color: Black only
(19.0) Dia .748 (11.0) Dia .433 (13.0) .512
Base Material: Polyester Base Color: Black
(9.5) .374
Base Material: Polyester Base Color: Black
(9.5) .374
Polyamide Tip Colors: A, B, C, E, F, G, H
(14.3) .563
(0.5) .020
(0.5) .020
Polyamide Tip Colors: A, B, C, E, F, G, H
(15.8) .622
(9.5) .374
(0.5) .020
Color Codes:
A
Black
B
White
C
Red
E
Yellow
F
Green
G
Blue
H
Gray
PANEL CUTOUTS & MAXIMUM EFFECTIVE PANEL THICKNESS
Nonsealed Panel Without Keyway
(6.35) Dia .250 (2.2) Dia .087 (6.5) .256
Sealed Panel
(5.6) .220 (0.6) .024 (5.4) .213 (6.2) Dia .244
With Keyway
(6.35) Dia .250
With Standard Hardware on Nonsealed Panel: MRA .067" (1.7mm) MRK .087" (2.2mm) Without Locking Ring on Nonsealed Panel: MRA .098" (2.5mm) MRK .118" (3.0mm) With Standard Hardware on Sealed Panel: MRK .106" (2.7mm)
STANDARD MOUNTING HARDWARE
AT513M Metric Hexagon Nut Material: Brass, nickel plating 1 for MRA; 1 for MRK
M6 P0.75 (8.0) .315
AT507M Metric Locking Ring Material: Steel, chromate over zinc plating 1 for MRA; 1 for MRK
(6.0) Dia .236
AT509 Lockwasher Material: Steel, chromate over zinc plating 1 for MRA; 1 for MRK
AT535 Rubber Ring Material: Nitrile butadiene rubber 1 for MRK
(6.2) Dia .244 (6.4) Dia (10.2) Dia .252 .402 (9.4) Dia .370
(2.0) .079 (5.5) .217
(12.0) Dia .472
(9.0) .354
(1.5) .059
(1.7) .067
(0.8) .031
(0.5) .020
(1.3) .051
OPTIONAL SUPPORT BRACKET
AT543 Support Bracket for MRK Material: Steel with tin plating
(3.8) Typ .150 (18.0) .709 (18.0) .709 (14.9) .587 (0.5) Typ .020 (14.0) .551 (0.8) Typ .031 (17.2) .677 (1.2) Dia Typ .047 (17.5) .689
A support bracket is needed when the MRK is mounted only to a PC board and does not have the bushing through a panel.
NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com
05-08


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